乘员分类系统(OCS):压力传感垫与神经网络融合方案

技术来源: IEE Sensing BodySense™ / NHTSA FMVSS 208
应用场景: 自适应安全气囊、儿童座椅检测、OOP 检测
Euro NCAP 2026: 强制要求,最高 5 分


技术背景

NHTSA FMVSS 208 要求

分类 体重范围 气囊状态
空座 0 kg 禁用
儿童座椅(后向) 0-15 kg 强制禁用
儿童 15-36 kg 低风险部署
小体型成人 36-54 kg 低风险/正常部署
成人 >54 kg 正常部署

检测技术对比

技术 原理 精度 成本 鲁棒性
压力传感垫 压阻阵列 ✅ 高 ⚠️ 中 ✅ 高
应变片 座椅变形 ⚠️ 中 ✅ 低 ⚠️ 中
气囊式压力 液压/气压 ✅ 高 ⚠️ 中 ⚠️ 中
座椅轨道传感器 轨道位置 ⚠️ 低 ✅ 低 ✅ 高

技术实现

1. 压力传感垫架构

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
┌─────────────────────────────────────────────────────┐
│ 压力传感垫结构 │
├─────────────────────────────────────────────────────┤
│ │
│ ┌──────────────────────────────────────────────┐ │
│ │ 保护层 │ │
│ └──────────────────────────────────────────────┘ │
│ ┌───────┬───────┬───────┬───────┬───────┐ │
│ │ S1,1S1,2S1,3S1,4S1,5 │ │
│ ├───────┼───────┼───────┼───────┼───────┤ │
│ │ S2,1S2,2S2,3S2,4S2,5 │ │
│ ├───────┼───────┼───────┼───────┼───────┤ │
│ │ S3,1S3,2S3,3S3,4S3,5 │ │
│ ├───────┼───────┼───────┼───────┼───────┤ │
│ │ S4,1S4,2S4,3S4,4S4,5 │ │
│ └───────┴───────┴───────┴───────┴───────┘ │
4×5 压力传感阵列 │
│ ┌──────────────────────────────────────────────┐ │
│ │ FPC 柔性电路板 │ │
│ └──────────────────────────────────────────────┘ │
└─────────────────────────────────────────────────────┘

2. 神经网络分类器

代码实现:

import numpy as np
from typing import Tuple, List, Optional
from dataclasses import dataclass
from enum import Enum

class OccupantClass(Enum):
    """乘员分类"""
    EMPTY = "empty"
    REAR_FACING_CHILD_SEAT = "rfcs"
    FORWARD_FACING_CHILD_SEAT = "ffcs"
    CHILD = "child"
    SMALL_ADULT = "small_adult"
    ADULT = "adult"
    UNKNOWN = "unknown"


@dataclass
class PressureMatData:
    """压力垫数据"""
    pressure_map: np.ndarray  # (rows, cols)
    timestamp: float
    total_weight: float  # kg


class OccupantClassifier:
    """
    乘员分类器
    
    基于压力分布模式识别
    """
    
    # 分类阈值(NHTSA FMVSS 208)
    WEIGHT_THRESHOLDS = {
        "empty": 3.0,  # kg
        "rfcs": 15.0,
        "ffcs": 22.0,
        "child": 36.0,
        "small_adult": 54.0
    }
    
    # 压力分布特征
    # 儿童座椅:压力集中在中央,边缘少
    # 成人:压力分散,髋骨位置明显
    
    def __init__(self):
        # 压力历史
        self.pressure_history = []
        self.history_length = 10
        
        # 校准数据
        self.empty_baseline = None
        self.calibration_done = False
    
    def calibrate(self, empty_pressure: np.ndarray):
        """
        校准空座状态
        
        Args:
            empty_pressure: 空座时的压力分布
        """
        self.empty_baseline = empty_pressure.copy()
        self.calibration_done = True
    
    def extract_pressure_features(
        self,
        pressure_map: np.ndarray
    ) -> dict:
        """
        提取压力分布特征
        
        Args:
            pressure_map: 压力分布 (rows, cols)
            
        Returns:
            features: 特征字典
        """
        # 减去基线
        if self.calibration_done:
            pressure_normalized = pressure_map - self.empty_baseline
            pressure_normalized = np.maximum(0, pressure_normalized)
        else:
            pressure_normalized = pressure_map
        
        # 1. 总压力(体重)
        total_pressure = np.sum(pressure_normalized)
        
        # 2. 质心
        rows, cols = pressure_normalized.shape
        x_coords = np.arange(cols)
        y_coords = np.arange(rows)
        X, Y = np.meshgrid(x_coords, y_coords)
        
        if total_pressure > 0:
            center_x = np.sum(X * pressure_normalized) / total_pressure
            center_y = np.sum(Y * pressure_normalized) / total_pressure
        else:
            center_x = cols / 2
            center_y = rows / 2
        
        # 3. 压力分散度
        if total_pressure > 0:
            variance_x = np.sum((X - center_x)**2 * pressure_normalized) / total_pressure
            variance_y = np.sum((Y - center_y)**2 * pressure_normalized) / total_pressure
            dispersion = np.sqrt(variance_x + variance_y)
        else:
            dispersion = 0
        
        # 4. 髋骨检测
        # 成人髋骨宽度约 30-40cm,在压力图上呈两个峰值
        hip_distance, hip_peaks = self._detect_hip_bones(pressure_normalized)
        
        # 5. 边缘压力比例
        edge_pressure = (
            np.sum(pressure_normalized[0, :]) +
            np.sum(pressure_normalized[-1, :]) +
            np.sum(pressure_normalized[:, 0]) +
            np.sum(pressure_normalized[:, -1])
        )
        edge_ratio = edge_pressure / total_pressure if total_pressure > 0 else 0
        
        # 6. 峰值压力位置
        max_idx = np.unravel_index(np.argmax(pressure_normalized), pressure_normalized.shape)
        peak_row, peak_col = max_idx
        
        # 7. 压力梯度
        gradient_x = np.abs(np.diff(pressure_normalized, axis=1))
        gradient_y = np.abs(np.diff(pressure_normalized, axis=0))
        avg_gradient = (np.mean(gradient_x) + np.mean(gradient_y)) / 2
        
        return {
            "total_pressure": total_pressure,
            "center_x": center_x,
            "center_y": center_y,
            "dispersion": dispersion,
            "hip_distance": hip_distance,
            "hip_peaks_count": len(hip_peaks),
            "edge_ratio": edge_ratio,
            "peak_row": peak_row,
            "peak_col": peak_col,
            "avg_gradient": avg_gradient
        }
    
    def _detect_hip_bones(
        self,
        pressure_map: np.ndarray
    ) -> Tuple[float, List[int]]:
        """
        检测髋骨位置
        
        Returns:
            (hip_distance, peak_columns)
        """
        # 沿行方向求和(横向压力分布)
        column_sum = np.sum(pressure_map, axis=0)
        
        # 平滑
        from scipy.ndimage import gaussian_filter1d
        column_sum_smooth = gaussian_filter1d(column_sum, sigma=1)
        
        # 找峰值
        from scipy.signal import find_peaks
        peaks, properties = find_peaks(
            column_sum_smooth,
            height=np.max(column_sum_smooth) * 0.3,
            distance=1
        )
        
        if len(peaks) >= 2:
            # 取最高的两个峰
            peak_heights = column_sum_smooth[peaks]
            top_two_idx = np.argsort(peak_heights)[-2:]
            top_two_peaks = sorted(peaks[top_two_idx])
            
            hip_distance = abs(top_two_peaks[1] - top_two_peaks[0])
        else:
            hip_distance = 0
            top_two_peaks = []
        
        return hip_distance, top_two_peaks
    
    def classify(
        self,
        pressure_data: PressureMatData
    ) -> Tuple[OccupantClass, float, dict]:
        """
        分类乘员
        
        Args:
            pressure_data: 压力垫数据
            
        Returns:
            (occupant_class, confidence, features)
        """
        # 提取特征
        features = self.extract_pressure_features(pressure_data.pressure_map)
        
        # 基于规则的初步分类
        total_weight = pressure_data.total_weight
        
        # 空座检测
        if total_weight < self.WEIGHT_THRESHOLDS["empty"]:
            return OccupantClass.EMPTY, 0.95, features
        
        # 基于体重和压力分布的分类
        # 儿童座椅特征:
        # 1. 体重在儿童座椅范围
        # 2. 压力集中在中央
        # 3. 髋骨距离小(< 2 格)
        # 4. 边缘压力比例低
        
        if total_weight < self.WEIGHT_THRESHOLDS["rfcs"]:
            # 后向儿童座椅
            if features["edge_ratio"] < 0.1 and features["hip_distance"] < 2:
                return OccupantClass.REAR_FACING_CHILD_SEAT, 0.85, features
        
        elif total_weight < self.WEIGHT_THRESHOLDS["ffcs"]:
            # 前向儿童座椅
            if features["edge_ratio"] < 0.15:
                return OccupantClass.FORWARD_FACING_CHILD_SEAT, 0.80, features
        
        # 儿童检测
        if total_weight < self.WEIGHT_THRESHOLDS["child"]:
            # 儿童 vs 儿童座椅上的儿童
            if features["hip_distance"] > 2:
                return OccupantClass.CHILD, 0.75, features
            else:
                return OccupantClass.FORWARD_FACING_CHILD_SEAT, 0.70, features
        
        # 小体型成人
        if total_weight < self.WEIGHT_THRESHOLDS["small_adult"]:
            if features["hip_distance"] > 3:
                return OccupantClass.SMALL_ADULT, 0.80, features
            else:
                return OccupantClass.CHILD, 0.70, features
        
        # 成人
        if features["hip_distance"] > 3:
            return OccupantClass.ADULT, 0.90, features
        else:
            return OccupantClass.SMALL_ADULT, 0.75, features
    
    def get_airbag_decision(
        self,
        occupant_class: OccupantClass
    ) -> dict:
        """
        获取气囊部署决策
        
        Args:
            occupant_class: 乘员分类
            
        Returns:
            decision: {
                "airbag_enabled": bool,
                "deployment_level": str,
                "warning": str
            }
        """
        decisions = {
            OccupantClass.EMPTY: {
                "airbag_enabled": False,
                "deployment_level": "disabled",
                "warning": ""
            },
            OccupantClass.REAR_FACING_CHILD_SEAT: {
                "airbag_enabled": False,
                "deployment_level": "disabled",
                "warning": "⚠️ 后向儿童座椅,气囊已禁用"
            },
            OccupantClass.FORWARD_FACING_CHILD_SEAT: {
                "airbag_enabled": False,
                "deployment_level": "disabled",
                "warning": "⚠️ 儿童座椅,气囊已禁用"
            },
            OccupantClass.CHILD: {
                "airbag_enabled": True,
                "deployment_level": "low_risk",
                "warning": "儿童乘员,低风险部署"
            },
            OccupantClass.SMALL_ADULT: {
                "airbag_enabled": True,
                "deployment_level": "low_risk",
                "warning": ""
            },
            OccupantClass.ADULT: {
                "airbag_enabled": True,
                "deployment_level": "full",
                "warning": ""
            },
            OccupantClass.UNKNOWN: {
                "airbag_enabled": True,
                "deployment_level": "low_risk",
                "warning": "乘员类型未确定"
            }
        }
        
        return decisions.get(occupant_class, decisions[OccupantClass.UNKNOWN])


class MultiModalOccupantSystem:
    """
    多模态乘员检测系统
    
    融合压力垫 + 摄像头 + 雷达
    """
    
    def __init__(self):
        self.pressure_classifier = OccupantClassifier()
        
        # 置信度权重
        self.modality_weights = {
            "pressure": 0.5,
            "camera": 0.35,
            "radar": 0.15
        }
    
    def fusion_classify(
        self,
        pressure_data: Optional[PressureMatData] = None,
        camera_result: Optional[dict] = None,
        radar_result: Optional[dict] = None
    ) -> Tuple[OccupantClass, float]:
        """
        融合分类
        
        Args:
            pressure_data: 压力垫数据
            camera_result: 摄像头检测结果
            radar_result: 雷达检测结果
            
        Returns:
            (final_class, confidence)
        """
        votes = {}
        weights = {}
        
        # 压力垫投票
        if pressure_data:
            pressure_class, pressure_conf, _ = self.pressure_classifier.classify(
                pressure_data
            )
            votes["pressure"] = pressure_class
            weights["pressure"] = self.modality_weights["pressure"] * pressure_conf
        
        # 摄像头投票
        if camera_result:
            camera_class = OccupantClass(camera_result.get("class", "unknown"))
            camera_conf = camera_result.get("confidence", 0.5)
            votes["camera"] = camera_class
            weights["camera"] = self.modality_weights["camera"] * camera_conf
        
        # 雷达投票
        if radar_result:
            radar_class = OccupantClass(radar_result.get("class", "unknown"))
            radar_conf = radar_result.get("confidence", 0.5)
            votes["radar"] = radar_class
            weights["radar"] = self.modality_weights["radar"] * radar_conf
        
        # 加权投票
        if not votes:
            return OccupantClass.UNKNOWN, 0.0
        
        # 收集所有类别
        all_classes = list(set(votes.values()))
        
        # 计算每个类别的加权得分
        class_scores = {}
        for occ_class in all_classes:
            score = sum(
                weights[mod]
                for mod, cls in votes.items()
                if cls == occ_class
            )
            class_scores[occ_class] = score
        
        # 选择得分最高的类别
        final_class = max(class_scores, key=class_scores.get)
        final_confidence = class_scores[final_class] / sum(weights.values()) if weights else 0
        
        return final_class, final_confidence


# 测试
if __name__ == "__main__":
    # 初始化
    classifier = OccupantClassifier()
    
    # 校准
    empty_pressure = np.random.normal(100, 5, (4, 5))
    classifier.calibrate(empty_pressure)
    
    # 模拟成人压力分布
    adult_pressure = empty_pressure.copy()
    # 髋骨位置(两个峰值)
    adult_pressure[2, 1] += 500
    adult_pressure[2, 3] += 500
    # 大腿
    adult_pressure[3, 1:4] += 200
    
    adult_data = PressureMatData(
        pressure_map=adult_pressure,
        timestamp=0.0,
        total_weight=70.0
    )
    
    # 分类
    occ_class, conf, features = classifier.classify(adult_data)
    decision = classifier.get_airbag_decision(occ_class)
    
    print("=== 乘员分类结果 ===")
    print(f"分类: {occ_class.value}")
    print(f"置信度: {conf:.2f}")
    print(f"髋骨距离: {features['hip_distance']}")
    print(f"气囊状态: {'启用' if decision['airbag_enabled'] else '禁用'}")
    print(f"部署级别: {decision['deployment_level']}")
    print(f"警告: {decision['warning']}")

乘员分类系统(OCS):压力传感垫与神经网络融合方案
https://dapalm.com/2026/04/21/2026-04-21-occupant-classification-pressure-mat/
作者
Mars
发布于
2026年4月21日
许可协议